I think I have FINALLY figured out the problem with the Frandee starter. When I first completed the restoration of the Frandee and took it out in the mountains a few times I had the starter lock up with the flywheel. Last year I pulled the starter and replaced it with a new one and a new drive. I used the same drive that it had, a 10 tooth gear. The new starter has never locked up on me like the previous one, however it would bog down and just didn't turn the engine over consistently. Had to jump start several times with 12V on the 6V system. I cleaned all the connections again hoping that would help, but it did not. So today I checked the starting solenoid, it has a voltage drop, enough to make a small difference at the starter, so a new one is on order. I also was going to replace the starter again, just in case that was the problem. In looking for the correct starter (which does not come with the drive, it has to be purchased separately) I found that the starter is suppose to have a 9 tooth drive gear to mate with the 114 tooth ring gear on a straight six Ford 254ci. Obviously the original 10 tooth drive gear was wrong, this is the gear used with the same starter motor but on the smaller engine (226ci) with a 112 tooth ring gear. I believe this miss sized drive gear is part of the problem, if not all of it. My guess is at sometime in the cats life the starter was replace with the one that had the wrong drive, I just followed suit. A new drive is on order. However the starter drive nor the solenoid will be here in time for Sun Valley Serenade, but what is in there will work, just not as good as it should and a few jump starts may be necessary to force that gear through. I do not have a photo of the starter drive, but here is the ring gear on the engine just before it was installed in the cat.
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